Rows of finished label rolls staged for dispatch in a printing plant

Custom Label Rolls From a Custom Label Manufacturer

One supplier for die-cut label rolls, thermal label rolls, POS receipt rolls and barcode labels.

Most label jobs reach us with the size, the surface it has to stick to and the ship date already fixed. What is usually still open is whether the work stays split across three label suppliers or lands with one.

As a label printing company we keep material selection, artwork, sampling, production, finishing and delivery on one chain, so the people who pick the material are the ones who print it. Two print methods on site, digital and flexo, with Pantone spot color mixed for brand colors. 20+ years in printing and packaging and 1,200+ brands served across the group.

200 pcsMOQ, per design
3–5 daysSamples produced
10–15 daysCustom bulk
1 dayQuote response

What we supply

Label Product Lines We Supply

Die-cut custom labels applied to branded bottles and jars

Custom Labels & Stickers

Die-cut label rolls, bottle and jar labels, wrap-around labels and sticker sheets for your own branded SKUs, matched to the container they go onto.

Die-cutWrap-aroundSticker sheets
Blank thermal shipping label rolls on a packing bench

Thermal & Shipping Label Rolls

4" x 6" shipping rolls, blank label rolls and transfer ribbons for packing benches and 3PL lines.

4" x 6"1" / 3" coreRibbons
POS receipt paper rolls stacked beside a register

Thermal Paper & Receipt Rolls

57 mm and 80 mm register rolls, 3-1/8" x 230' rolls, BPA-free grades, and printing on the back of the roll for coupons or store details.

57 mm80 mm3-1/8" x 230'
Barcode labels on a roll with sequential numbering

Barcode & Smart Labels

UPC and EAN retail codes, garment hang-tag barcodes, pallet and asset labels, RFID and NFC inlays, and security constructions.

UPC / EANCode 128RFID / NFC

Also supplied: address labels in sheet formats for laser, inkjet and thermal printing (1" x 2-5/8" 30-up, 2" x 4" 10-up, 3-1/3" x 4" 6-up) · kraft paper rolls 24" wide, 50 lb · blank labels for printing on your own machines, in roll and sheet form.
Pages for these three are being built — ask the team desk for specs in the meantime.

Formats

Label Formats: Roll, Sheet, Die-Cut, Wrap-Around and Linerless

Format gets settled before material, because it sets the tooling and how the label reaches the product.

Rolls

The format machines take, whether that is a desktop printer or an automatic applicator.

Sheets

Hand application, short runs, and jobs where several designs share one sheet.

Die-cut

Any outline that is not a plain rectangle or circle. The cutting line is part of the file you send.

Sticker sheets

Several designs on one sheet, for inserts and retail hang packs.

Wrap-around

Goes the full way round a bottle or jar. The overlap position is fixed at design stage, so copy does not end up buried under the seam.

Linerless

No backing paper, so more labels fit on the same roll diameter and there is no liner to throw away.

Piggyback

A two-layer label whose top layer peels off and re-sticks. Returns and re-labelling use it.

Seven label formats laid flat side by side under even light

Roll build

Roll Specs: Size, Core, Labels Per Roll and Case Pack

A reorder gets written against size, core, labels per roll and case pack.

Cross section of a label roll showing core inner diameter and outer diameter

Size

In regular production: 4" x 6" for shipping, 4" x 8", 2.25" x 4", 3" x 2" and 2" x 1". Register rolls run 57 mm x 40/50 mm, 80 mm x 60/80 mm and 3-1/8" x 230'.

Core

A 1" core suits the small rolls a desktop printer holds; a 3" core is what industrial printers and applicators take.

Labels per roll

On 4" x 6" rolls the common counts are 250, 350 and 360 to a roll. This is the number that decides how often somebody stops the bench to reload. Counts for the other sizes are confirmed on the quote.

Case pack

Rolls are boxed 4, 12 or 20 to a case depending on size, which sets your reorder quantity and the shelf space it takes.

SizeLabels per rollRolls per case
4" x 6"250 / 350 / 3604 / 12 / 20 per case (varies by size)
4" x 8"confirm on quote4 / 12 / 20 per case (varies by size)
2.25" x 4"confirm on quote4 / 12 / 20 per case (varies by size)
3" x 2"confirm on quote4 / 12 / 20 per case (varies by size)
2" x 1"confirm on quote4 / 12 / 20 per case (varies by size)

Request a Spec Sheet

Machine fit

Printer Compatibility: Zebra, Rollo, Munbyn, Dymo, Brother and More

Fit is decided by four roll dimensions.

A desktop label printer and an industrial label printer with a roll being loaded

As a thermal label supplier we quote rolls against your machine, using the model number you send. Rolls are supplied compatible with Zebra, Rollo, Munbyn, Dymo, Brother, Phomemo, HPRT, TSC and Godex desktop and industrial machines.

Four things decide whether a roll runs:

Web width

The printable width the machine accepts.

Core inner diameter

1" on most desktop machines, 3" on industrial ones.

Finished roll outer diameter

The machine has to close over it.

Wound direction

Whether the printable face sits inside or outside.

Those four are what we check before quoting. Before quoting we also ask whether your machine images straight onto the material or prints through a ribbon, because the two take different stock.

Send Us Your Printer Model

ZebraRolloMunbynDymoBrotherPhomemoHPRTTSCGodex

Face materials

Facestocks: Coated Paper, Kraft, White BOPP, Clear BOPP, Vinyl, PET and Foil

A label that behaves on a desk can still fail in a chiller.

Seven label facestock swatches side by side showing texture and gloss differences

On a dry table at room temperature everything sticks and prints fine. The trouble starts in a chill cabinet, beside a fryer, in a bathroom, or on a market stall in the sun, where edges lift, print goes soft and oil comes through the face. The face material is where that gets decided, and the second half of the answer is in the section after this one.

Coated paper

The sharpest print of the paper faces, for dry goods at room temperature. Standing water finishes it.

Kraft

Uncoated and visibly textured, and it absorbs ink, so colors read muted. Common on craft and organic lines.

White BOPP

A film face that shrugs off water and oil. The default for chilled and wet.

Clear BOPP

For the no-label look on glass and clear PET. How pale colors hold on it is a finishes question; see the next section but one.

Vinyl

Conformable, so it lies down on curves, textures and outdoor surfaces instead of bridging them.

PET

Dimensionally stable and heat tolerant, for asset tags and durable labels. It holds its shape as the surface under it warms and cools, which is what keeps a printed code readable on equipment that runs hot.

Foil

A metallized face for premium packaging, used where the metal effect runs across the whole label instead of landing only where a stamped accent sits. It is chosen with the design, not added to a finished one.

Adhesives

Adhesives: Permanent, Removable, High-Tack, Freezer-Grade and Tamper-Evident

Two questions pick the adhesive: what it goes onto, and whether it ever has to come off.

The right face material on the wrong adhesive fails just as completely.

AdhesiveWhat it is for
PermanentThe default for anything not meant to move again. It builds to full strength and stays there, so lifting the label afterwards usually tears the face material instead of releasing it.
RemovableLifts cleanly for a period that depends on the facestock and on the surface it was applied to, so the window is confirmed at sampling for your own facestock and surface.
High-tackFor low-energy plastics, corrugated and recycled board, and tight curves, where a standard adhesive lets go at the edges first.
Freezer-gradeThe point is the temperature at the moment of application. A standard adhesive put onto an already-cold container fails on contact; freezer-grade is built to key onto cold surfaces.
Tamper-evidentThe bond is built stronger than the face material carrying it, so the face gives way before the adhesive does and the label will not come away in one piece.
Surface prep and bond time do as much damage as a wrong adhesive choice: the surface has to be clean and dry when the label goes on, and adhesive needs time to reach full strength, so a label that has just been applied is not yet a label that has bonded.

Ask Us to Spec the Material

The same label applied to glass, a freezer bag and a corrugated carton for comparison

Finishing

Finishes: Foil Stamping, Emboss, Spot UV, Holographic, Lamination and White Ink

Each finish has a surface it works on and one it works against.

Raking light detail of foil stamping, spot UV and holographic finishes on one label design

Foil stamping

Needs a smooth face to press against. On textured stock the foil comes out speckled.

Emboss and deboss

Need caliper to work with. On thin stock the relief shows through to the front.

Spot UV

Reads strongest over matte lamination. On a gloss face most of the contrast disappears.

Holographic

A property of the face material, so it belongs to the design decision and cannot be added to a job later.

Matte and gloss lamination

A scuff layer and a color decision at once. Gloss deepens color, matte settles it down.

Soft-touch

Chosen for the hand feel, and it takes a little life out of color.

White ink

The base layer that makes anything pale legible on a clear face. Without it, light colors on clear BOPP are swallowed by whatever is behind the label.

Label web running through a press under warm light

Press and color

Print Methods and Color: Digital, Flexo and Pantone Spot Color

The press a job runs on changes what the color does.

Digital

Carries no plates, which is what makes it right for many designs at modest quantities, and for work where every label carries different data.

Flexo

Runs from plates, suits one design at volume, and lays spot ink down as a real film of color rather than a pattern of dots.

Pantone spot color

Matters because a fair number of brand colors sit outside what four-color process can reach, particularly saturated oranges, deep blues and metallics. Those get mixed as spot inks instead of being approximated with the nearest process build.

Repeat orders raise the same questions every time, and both have a plain answer. Dies that have already been cut are kept on file and reused, so a repeat of the same outline does not pay for tooling twice; a shape change is what triggers a new die. Color on a repeat is matched against the signed sample and the Pantone reference for that job.

The deeper factory detail sits on our label manufacturer page.

Codes and data

Barcode and Variable Data Printing: UPC, Code 128, QR and Serial Numbers

Rolls where no two labels are the same are a normal job here.

Retail

Checkout wants UPC or EAN, and GS1 rules apply where the code leaves your own four walls.

Warehouse and logistics

Generally Code 128, alongside pallet, asset and price-gun labels in the same family.

Garment and mobile

Hang tags have their own conventions, and phones read QR.

Variable data is a separate question. Serial numbers, batch codes and one-per-label QR mean no two labels on the roll are the same, which puts the job on digital.

Close-up of a barcode label roll with sequential serial numbers

One constraint gets missed. A barcode needs a quiet zone of at least 10 times the module width at both ends, and a minimum bar width measured in mils, commonly from 10 to 13 mil depending on scan distance and material. Below that a label cannot simply be scaled down to fit the space you have and still scan reliably.

Smart and security

RFID, NFC and Security Labels

A chip label still has to print and apply like an ordinary one.

Backlit RFID inlay showing the antenna between facestock and liner

An RFID or NFC inlay is laminated between the face material and the liner, so what comes off the roll is still a label that prints and applies on the same equipment as everything else. Two frequency families cover most of the work: UHF at 860–960 MHz for pallet, carton and asset tracking, and HF NFC at 13.56 MHz for phone-tapped labels.

Removal leaves a mark that cannot be put back, and that mark is the evidence a pack has been opened. A destructible face fragments as it comes away, so it cannot be lifted intact and re-applied to another item; a tamper-evident construction leaves its trace on the container instead, which is what a receiving check looks for.

More on both at rfid and security labels.

File handover

Artwork: File Formats, Dielines and Variable Data Fields

What to send so the first version already lands close.

Files

Vector PDF or AI with fonts converted to outlines. Any placed image at 300 dpi or better at final size.

Dieline

On its own layer and labeled, showing trim size and corner radius. A shaped label without one has to have its outline redrawn.

Bleed and safe area

3 mm bleed on every edge, with critical copy pulled in from the trim, because die cutting shifts fractionally across a roll.

Color

CMYK for process work, with spot colors specified by Pantone number, which is what we match to.

Variable data

CSV or Excel, one row per label, column headers matching the fields (serial, batch, name, QR content). We map by column.

Upload Your Artwork

A dieline layer on screen beside the finished printed label
Sample labels applied to actual bottles and jars on a sampling bench

Sampling

Sampling: Physical Samples Before the Bulk Run

The launch date does not move, so the sample is what keeps everything else from moving.

Labels sit at the end of the packaging chain. Bottles, cartons and filling are already scheduled, and the date, whether a seasonal window or a launch, is fixed. Whatever slips at the label stage pushes all of it.

How it runs: samples first, bulk after. Samples are produced in 3–5 working days, counted from the moment artwork is confirmed and excluding transit. Custom label rolls sample from a single roll.

A sample exists to be tested on the container it will live on, at the temperature it will see, and applied the way it will be applied in production. A color that looked right on screen behaves differently on amber glass.

Request Label Samples

What a sample costs

Standard blank and off-the-shelf samples are free. Printed custom samples are charged, and that charge is credited against the bulk order. Courier is paid by the buyer or collected on your own courier account.

Minimums

Order Minimums by Product Line

Minimum order quantity (MOQ) is counted differently on each line. The custom line counts per design.

200 pcs

Custom pressure-sensitive labels, per design

Counted per design, so six scents are six separate minimums and the range does not have to shrink to reach a number.

1 case

Thermal label rolls and receipt rolls

Mixed specifications are made up in full cases, because consumables are packed and dispatched by the case.

200 pcs

Custom roll-form labels, per design

Delivered wound on rolls, counted per design in the same way as the flat custom line.

Six differently labelled fragrance bottles in a row showing per-design ordering

A fragrance brand launches six scents at once. Each one needs a few hundred bottle labels, and which of the six will actually sell is exactly what the launch is meant to find out. Treated as one bulk quantity, that turns into a choice between cutting the range back to two and buying all six in full, and whatever is left over dies with the next formula or bottle change.

Send Us Your Design Count

Lead times

Lead Times and Shipping

Each lead time below is counted from a different starting point.

Counted from sample sign-off Ready to ship in 10–15 working days

Custom bulk production, counted from sample sign-off rather than from your first email.

Counted from order confirmation Dispatched in 3–7 working days

Thermal label rolls and receipt rolls.

All of the above are production times and exclude international transit. Delivery is worldwide, and the freight leg is quoted with your order.

Revisions to files and approvals still outstanding are what most often move a date.

Boxed label rolls packed and staged for dispatch

Before dispatch

Checks Before a Roll Ships

Four points where a job gets looked at before it leaves.

Against the signed sample

The approved sample is the reference the run is compared to, not a screen proof and not the original file.

Pantone comparison before the run

Spot inks are checked against the Pantone reference for the job before the press runs the full quantity, because ink correction after a run is a reprint.

Roll build and count

Winding direction, core and labels per roll are checked on sampled rolls from the run, since a roll that is correct on paper and wound the wrong way will not feed.

Count before dispatch

Rolls per case and cases per order are counted against the order before the shipment closes.

A printed label compared against the signed sample on a color matching station

Working together

OEM, Private Label and Label Application Services

Your brand on the roll, and rolls built for the way you apply them.

OEM and private label

Going direct to a custom label manufacturer means your brand and your design on the roll, and nothing of ours on the finished product. That extends past the label itself: core labels, carton marks and packing lists are printed to your specification, so a roll that arrives at your customer carries your details and not ours. Repeat orders are quoted against the specification already settled for that job.

Supplied ready for hand or machine application

How you apply the labels changes how they are made up, so we build the roll to match the method. Hand application takes smaller rolls that are easy to hold and peel. Machine application needs the wound direction your applicator expects, a consistent gap between labels so the sensor keeps registration, and a core the applicator mandrel takes. Tell us the applicator and the roll gets built for it.

A labelling station with hand application on one side and machine application on the other
Labelled food jars, cosmetic bottles and candle vessels arranged together

Where they end up

Industries We Print Labels For

Where these labels end up.

Food and drink

Labels that live in chill cabinets and next to oil, where the face has to stay put through condensation and wiping.

Cosmetics and personal care

Small curved bottles where a conformable face matters, and finishes that have to read as expensive at arm's length.

Candles and home fragrance

Labels sitting against heat, usually on a matte face, often on glass.

Handmade and small-batch brands

A shelf of related products that all have to look like one family, with the same base design carried across the range.

Request a quote

Request a Quote for Your Label Rolls

This is the minimum a quote needs. The full artwork requirements are in the artwork section above.

Shortlisting label suppliers? Send these and the first reply can be specific instead of another round of questions.

What a quote needs

  • Size and shape
  • The surface it goes onto, or the material you already have in mind
  • Quantity per design, and how many designs

Helpful if you have them

  • Printer or applicator model, if it is a roll for your own machine
  • Artwork or a dieline. If neither exists yet, the specification is enough to quote against, and artwork files can be emailed to [email protected] after you send this.

Answered within 1 working day.

[email protected]  ·  WhatsApp +86 177 0272 7677

Detail of a finished label roll